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Advanced Components

From Raw Materials to Parts and Structures

Endless Possibilities

Our expertise in the design and production of advanced thermoset and thermoplastic composite structures enables our customers to use the right material for the right application. In addition to a wide range of material options, we provide rapid prototype development cycles, and have the ability to transition from short-run prototypes into high-rate serial productions rapidly. Our process is highly collaborative in support of our customers’ goals, and we incorporate automation and digital interfaces to create a unique industry position and competitive advantage for each product.

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Thermoplastic Composites Without Barriers

Re:Build Manufacturing, utilizes practical, high-speed automation, an enormous range of processing technologies and raw materials, and industry-leading engineering resources at multiple facilities in the U.S. to design and produce thermoplastic composite components. Learn how we can support you with the right thermoplastic composite solution.

Try our FREE ONLINE QUOTING TOOL allowing our customers to get part price estimates in real time.

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The Shape of Things to Come

At Re:Build Manufacturing, we’ve reimagined the way process, people, and possibilities come together—for commercial aerospace, medical, transportation, defense, sporting goods, and industrial goods markets. Our customized layup of continuous fiber means we can produce structures ideal for your specific application, while our highly collaborative culture ensures we exhaust every opportunity to optimize the outcome.

Design Expertise & Sustainability

We bring decades of knowledge in lamination, bonding, and assembly, conversion capabilities for reinforced thermoset, and thermoplastic polymers. Better yet, we have the ability to recycle and upcyle materials, and even reclaim parts at the end of their life to utilize them in new product batches.

Tooling Design & Production

Excellence doesn’t come from a single manufacturing process, it comes from the culmination of many. At our world-class facilities, we’re able to produce parts using a wide variety of manufacturing approaches, while tapping into a multitude of talented minds for a range of expert perspectives.

High-Volume Processes

We use automated production methods to meet high production rates at the lowest possible cost. We value sustainable production and are proud to utilize automation and robotics in our manufacturing process. This reduces physical wear and tear on our employees, minimizes man-made errors on products, and enables us to push out more products than our competitors.

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UTILIZE OUR MATERIAL EXPERTISE TO UNLOCK YOUR POTENTIAL

Process Diversity for any Application

Whether the material is steel, aluminum, titanium, or Inconel, our strength is the diversity of processes at our disposal—press braking, hot form titanium, hydro forming, laser cutting, and more. With our team, you get full supply chain support – including outside processing, material treatment, and non-destructive inspection – right in your own backyard.

CNC Machining, Milling & Turning

Re:Build is a leading provider of medium to long run machined components for the Missile, Space and Aircraft Industries. Our 5-axis Machining centers parred with extensive automation via auto loading and inspection allow us to be extremely efficient while maintaining the critical tolerances required for this scope of work. In addition to our 5-axis equipment we have a full range of 3 and 4-axis machining centers along with Mill / Turn pieces as well. Our equipment along with our veteran team of associates enables us to handle your critical requirements.

Hydroforming & Hot Forming

We have the expertise to handle your most challenging forming needs. Our seasoned team of engineering associates and operators enables us to handle every aspect of your forming project. We develop the flat blank, design the tool, manufacture the tool, perform the forming and provide all secondary operations in house.  We can work from any type of CAD data long with Mylars and even samples.  Let us put our 40+ years of experience to work for you.

Kitting

Whether it’s in-house crate manufacturing, sub kits with larger kits, custom packaging, or supermarket lanes, we have robust kitting capabilities to get the job done. Our hand-held technology, kitting process, and quality inspection process ensures a compliant, complete kit—each and every time.

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All Hands on Deck; Determined Development

We build prototypes early and often, empowering us to learn quickly and pivot to pursue the best possible solution. Our design and development team becomes an extension of yours—putting all hands on any problem. We are capable of a full range of design, engineering, testing and building a wide range of structure sizes (over 26’ feet tall) to bring virtually any idea to life. 

Material Science & Application

Another Re:Build differentiator is our material know-how. Whether it’s thermoplastics, epoxies, core, adhesives, metallics, or reinforcements, our people are adept in building structural components with a broad portfolio. We’re always thinking about combining proven materials in new ways—or creating new materials altogether based on the demands of the application and dreams of our clients.

Prototyping Short Runs & Small-Batch

We understand the need for short run and small-batch production to help our clients gain insight in a product design, application, and make-up. We are flexible, willing, and efficient in our prototyping to help an idea become a reality, quickly.

Supply Chain

When we set a goal of rekindling American manufacturing, we knew a strong supply chain had to be part of the equation. That’s why we have a dedicated supply chain management team at each site, providing supply stability for long-term programs and adherence to program schedule—for any size program.

Responsive & Scalable

Let’s turn up the volume. We can scale to meet your needs and business goals, allowing you to grow with demand without switching vendors. Get the quantity you want—without compromising with the quality you expect.

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High Quality Assembly & Distribution

We have a dedicated supply chain managment team at each site to provide supply stability for long term programs and adherence to program schedule for any size program. When we set the goal of rekindling American manufacturing, we knew a strong supply chain had to be part of the equation. That’s why we have a dedicated supply chain management team at each site, providing supply stability for long-term programs and adherence to program schedule—for any size program.

Responsive & Scalable

Let’s turn up the volume. At Re:Build, we can scale to meet your needs and business goals, allowing you to grow with demand without switching vendors. Get the quantity you want—without compromising with the quality you expect.

Raw Materials & Pre-Processed

We have long standing partnerships with world leading raw material suppliers. Let us put those relationships to work for you—and secure the right materials, at the right time, for the right value.

Warehousing

We have the ability to warehouse inventory as well as provide security through full lot traceability.

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Composites Quality Management

We Care About the Details

"Downtime" is a word no business wants to hear. That’s the reason for our unique color-coding approach. Paired with our reverse packaging of parts, we facilitate user success and minimize the chance of error—decreasing downtime, increasing readiness, and improving availability.

- ISO-9001:2015 certified - AS9100D certified - IS9001 certified - ITAR compliant - Full lot traceability - Full scale inspection labs - Class 8 clean room - FAA certification

Certifications and accreditations are site specific.

Exceptional Quality Standards

Our robust planning and precise control measures ensure every part we produce meets or exceeds quality standards and product specifications for the most demanding applications imaginable.

Continuous Improvement

At Re:Build, continuous improvement is a key part of the principles we’ve all bought into. That mindset, – paired with world-class quality management systems –allow us to be certified in medical, aerospace / defense, and transportation industries—some of the most demanding on earth.

Certification for Various Industries

We’re as certified as we are capable. It’s how we’re able to meet and exceed the standards of medical, aerospace, and other highly regulated industries.

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Project Highlight

ANTIUM™ Thermoplastic Composite Wheels

Carbon Fiber wheels have become the desired material for many high-end sports cars and muscle cars. The same materials used for street vehicles can fail dramatically when exposed to the rigor of being pushed to the limit in dirt, rock, and mother nature. Oribi’s continuous fiber-reinforced thermoplastic technology offers a proven and unique solution to the challenges seen in the off-road environment. By selecting materials that inherently have excellent impact and chip resistance, and processing them in our highly automated, high throughput process, Oribi is ready to offer you a new level of confidence in your vehicle. 

  • Utilizing Oribi SPIN™ Technology
  • Advanced Testing and Research
  • Creating a Cost-Effective Solution for Businesses
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Ready to Partner?

Let’s talk about the challenges you’re up against, and how Re:Build can help.