Wire harness design is often an afterthought, causing complexity and delays. Re:Build takes an end-to-end approach — from concept and electrical design to high-volume manufacturing and testing. We create custom wire harnesses and cable assemblies that meet precise specifications, ensuring seamless integration and optimal performance.
Arcadia by Re:Build is a comprehensive, cloud-based software suite that streamlines the entire wire harness design and manufacturing process. Our platform eliminates errors and dramatically accelerates time-to-market by automating complex tasks, from schematic design to final production.
Our embedded systems and FPGA development expertise transforms requirements into a functional design. We specialize in designing and integrating advanced system architectures, from sensors to actuators, to enable precise automation for intelligent machines. Our experience also includes safety-critical design, ensuring systems adhere to rigorous standards for demanding, high-risk environments.
We use automated and semi-automated equipment to ensure precision and consistency. Our capabilities include precise wire stripping, crimping, marking, and thorough testing. These capabilities are supported by advanced tools that improve consistency, reduce lead times, and ensure results that comply with customer requirements.
Arcadia by Re:Build is a comprehensive, cloud-based software suite that streamlines the entire wire harness design and manufacturing process. Our platform eliminates errors and dramatically accelerates time-to-market by automating complex tasks, from schematic design to final production.
Our embedded systems and FPGA development expertise transforms requirements into a functional design. We specialize in designing and integrating advanced system architectures, from sensors to actuators, to enable precise automation for intelligent machines. Our experience also includes safety-critical design, ensuring systems adhere to rigorous standards for demanding, high-risk environments.
We use automated and semi-automated equipment to ensure precision and consistency. Our capabilities include precise wire stripping, crimping, marking, and thorough testing. These capabilities are supported by advanced tools that improve consistency, reduce lead times, and ensure results that comply with customer requirements.
Accelerated Production Time
Potential Reduction in Design to Build
Available Traceability in Every Harness
Quality & Compliance Certifications
Re:Build’s smartBuild transforms wire harness manufacturing by replacing traditional formboards with intelligent digital guidance. Through automated build instructions, integrated testing, and real-time validation, smartBuild accelerates production up to 50%, reduces design-to-build time by 95%, and enables full traceability across every harness. Built by Re:Build, smartBuild delivers faster builds, higher quality, and Industry 4.0 compliance for wire harness manufacturers.
At Re:Build Manufacturing, we deliver more than wire harnesses, we deliver confidence. With decades of experience across innovative industries, we have the deep technical expertise required to deliver harness solutions that combine precision engineering, agile co-development, and relentless commitment to safety.
Our wire harnesses power mission-critical avionics, ground support, and military systems, built to AS9100 standards with complete traceability for the most demanding operational environments.
We deliver reliable wire harness solutions engineered specifically for the unique challenges of autonomous vehicles, commercial transport, railway systems, and heavy equipment applications.
Our robust wire harnesses withstand harsh environments, providing reliable power and data connectivity for complex robotics, machinery, and control systems.
Our high-precision cable assemblies meet the rigorous standards of medical applications, providing reliable connectivity for diagnostic equipment, patient monitoring systems, and surgical devices.
We design custom wire harnesses that enable precise motion control and sensor integration in advanced robotics, with specialized configurations for both fixed and mobile autonomous systems.
Re:Build Manufacturing typically begins a custom wire harness project with schematics, electrical drawings, a bill of materials (BOM), performance requirements, and details about the operating environment. Information such as voltage, current load, temperature exposure, vibration levels, space constraints, and regulatory requirements all help guide the design process.
If your design is still evolving, our engineering teams can collaborate with you to define system architecture, select connectors and materials, and optimize the harness for manufacturability, long-term reliability, and ease of installation.
This collaborative approach helps reduce development risk and accelerates the path from concept to production.
Yes. Re:Build Manufacturing works closely with customers early in the development process to improve manufacturability and reduce downstream production challenges. Our DFM approach focuses on simplifying routing, minimizing unnecessary complexity, improving serviceability, and selecting components that balance performance, cost, and availability.
By evaluating the design before production begins, we can identify opportunities to reduce assembly time, improve consistency, and mitigate supply chain risks. This process helps shorten lead times, minimize rework, and ensure a smoother transition from prototype builds to scalable production while maintaining quality and reliability requirements.
Absolutely. Re:Build Manufacturing frequently supports redesign and optimization projects for customers looking to improve durability, reduce cost, address component obsolescence, or resolve recurring quality issues.
Our engineering teams evaluate factors such as material selection, connector performance, routing efficiency, shielding requirements, and environmental exposure to identify opportunities for improvement. We can also help consolidate components, improve ease of assembly, and redesign harnesses for better manufacturability and scalability.
Whether the goal is enhancing reliability in harsh environments or transitioning from an outdated design, we work collaboratively to deliver a more robust and production-ready solution.
Re:Build Manufacturing takes a proactive and strategic approach to supply chain management to help customers reduce risk and improve continuity of supply. Our teams evaluate component availability, lifecycle status, and sourcing strategies early in the design process to minimize exposure to shortages and long lead times.
We maintain relationships with approved vendors and prioritize sourcing approaches that improve reliability and flexibility. Domestic manufacturing capabilities also help reduce dependence on overseas suppliers and global logistics disruptions.
By combining engineering expertise with supply chain planning, Re:Build helps customers build more resilient programs that can adapt to changing market conditions and evolving production demands.
Yes. Re:Build Manufacturing supports the full product lifecycle, from early-stage prototypes and pilot builds to full-scale production and ongoing manufacturing support.
Our teams work closely with customers during prototyping to validate designs, identify manufacturability improvements, and accelerate product development timelines. As production requirements grow, we can scale manufacturing processes to support increasing volumes while maintaining quality and consistency.
This seamless transition from prototype to production helps reduce delays, improve communication, and eliminate the need to transfer programs between multiple suppliers. Whether you need low-volume, high-complexity assemblies or larger production runs, Re:Build is structured to scale alongside your program.
Quality is integrated into every stage of Re:Build Manufacturing’s wire harness design and production process, from initial engineering reviews through final inspection and testing.
We follow recognized industry standards such as IPC/WHMA-A-620 and implement rigorous process controls to ensure consistency and repeatability. Our teams use detailed work instructions, inspection checkpoints, and documentation practices to maintain high manufacturing standards across every build.
In addition, we emphasize traceability, supplier quality management, and continuous improvement initiatives to help customers meet reliability and compliance requirements. This quality-focused approach is especially important for applications in aerospace, defense, medical, and other mission-critical industries.
Re:Build Manufacturing performs comprehensive wire harness testing to verify electrical integrity, mechanical performance, and overall product reliability before shipment.
Testing capabilities include continuity testing, hipot (high-potential) testing, insulation resistance testing, and mechanical validation based on customer and application requirements.
Depending on the environment and performance demands, we can also support additional validation processes to ensure harnesses perform reliably in real-world operating conditions.
Testing protocols are tailored to each program and are integrated into the manufacturing workflow to help identify issues early, improve consistency, and ensure compliance with customer specifications and industry standards.
Several factors influence the cost of a custom wire harness, including material selection, connector and terminal types, routing complexity, labor requirements, testing specifications, and overall production volume.
Environmental considerations such as shielding, high-temperature materials, or ruggedized components can also impact pricing. In addition, supply chain conditions and component availability may affect lead times and overall project costs.
Re:Build Manufacturing works closely with customers to identify opportunities for cost optimization without sacrificing performance, reliability, or quality. Through design for manufacturability (DFM), component selection guidance, and process improvements, we help customers achieve the best balance between cost efficiency and long-term product performance.
Our team is ready to support you, so please reach out to discuss your specific needs or to learn more about our comprehensive wire harness capabilities.
