One Year of Re:Build New Kensington

We have very exciting news—Re:Build has officially begun operations at our flagship, large-scale manufacturing site in New Kensington, Pennsylvania! It was exactly a year ago when we announced this project to renovate 175,000 square feet of a legacy Alcoa facility that dates back to 1891! The complexity and number of challenges overcome to turn on the lights and get to work were mind-boggling.
2024 LEI Summit and the Lean Difference

Re:Build Manufacturing CEO, Miles Arnone, and CLO, Bonnie Davis, recently spoke at the 2024 Lean Summit hosted by the Lean Enterprise Institute. They shared about the Re:Build Lean journey as well as the Re:Build CDI Lean transformation story.
Re:Build and Nadcap

Nadcap was created in 1990 by aerospace Original Equipment Manufacturers (OEMs) to provide supply chain oversight and ensure regulatory compliance, first focused on U.S. defense supply chains. The Nadcap program has evolved since its birth to be a truly international accreditation program, evolving from the previous NADCAP (National Aerospace Defense Contractors Accreditation Program) to “Nadcap”. Nadcap is an Industry Managed Program focused on the accreditation of special processes. Its OEM members include 95% of so-called prime contractors or “primes” globally and it is understood as a prerequisite to most aerospace and/or defense manufacturing work.
Interview with Ben Willis

Re:Build Manufacturing’s Director of Product Development, Ben Willis, spent last week representing us at the Shot Show Supplier Showcase held in Las Vegas, Nevada. This annual event is a space for suppliers in the hunting and outdoor industries to highlight their latest developments. We were there to showcase our highly automated thermoplastic manufacturing capabilities while also connecting with industry leaders and potential clients. While in attendance, Ben had the opportunity to participate in the Shot Show 2024 Radio Minute by giving a brief interview about what makes Re:Build Manufacturing stand out in the industry.
Introducing Re:Build’s Battery Test Kitchen

Re:Build has expertise in designing and building battery packs and battery management systems (BMS) subassemblies for a variety of applications, including motorcycles, forklifts, stationary storage, and novel eVTOL aircraft. Re:Build’s Brain to Box™ methodology supports customers from design concept and product development through product verification, manufacturing process design, and production support. Our iterative process in engineering and design for manufacturing ensures that customers’ battery packs will be cost-effective and will perform as needed, while meeting requirements for safety, reliability, and ease of use. These battery packs are designed by our team of highly experienced engineers who are tasked each day with solving the most challenging design and analysis problems. Our core competencies include computer-aided design, structural design, mechanical design, and computational thermal and fluid dynamic analysis.
2023: A Year of Extraordinary Achievements

2023: A Year of Extraordinary Achievements
Let’s take a look back at 2023 and the Re:Build team’s outstanding accomplishments. Re:Build Optimation Reached a Safety Milestone, Re:Build CDI Exceeded Expectations on their Lean Transformation Journey, Re:Build Manufacturing Launched a New Corporate Website, Re:Build DAPR Launched a U.S.-Made Solar CZ Puller, Re:Build Fikst Moved to a New Facility, Re:Build Oribi Composites Launched a Line of Thermoplastic Composite Tubes, Re:Build AppliedLogix Achieved “First-Key-On” Success, Re:Build Manufacturing Broke Ground on a Regional and Manufacturing Site in New Kensington, PA
Lean Enterprise Institute Visits Re:Build CDI

November 15, 2023 – On Monday, October 23, Matt Savas and Josh Howell of the https://www.lean.org/about-lei/ Edit Edit Remove Remove Lean Enterprise Institute (LEI) visited Re:Build CDI. LEI is a nonprofit based in Boston whose mission is to advance lean thinking and practices. It was founded in 1997 by https://www.lean.org/about-lei/senior-advisors-staff/james-womack/ Edit Edit Remove Remove James Womack, who co-authored The Machine that Changed the World and founded the lean movement. After visiting the Re:Build Re:Source center in Framingham, seeing the https://www.lean.org/about-lei/ Edit Edit Remove Remove Lean Transformation Roadmap board, and chatting with Miles Arnone, Re:Build’s CEO, and Bonnie Davis, Re:Build’s Chief Lean Officer, Matt and Josh wanted to understand more about CDI’s lean transformation process.
FIRST Robotics

Hollis, New Hampshire – Last school year, Re:Build Manufacturing made a generous donation to support the robotics team at the Hollis Brookline Middle School, located in Hollis, New Hampshire, where I mentor science, technology, engineering, and math (STEM) students. My daughter and twelve other students at the school registered for the For Inspiration and Recognition of Science and Technology (FIRST) robotics team and the FIRST Tech Challenge (FTC). Competing as team number 22760, it was the rookie year for the Navy Knights, and the season was incredibly fun, exciting, and rewarding for all thirty FTC participants.
Re:Build Manufacturing Announces a New Line of Advanced, Continuous Fiber Reinforced Thermoplastic Composite Tubes and Profiles

Framingham, MA – Re:Build Manufacturing is pleased to announce its latest breakthrough product: a new line of continuous fiber reinforced thermoplastic (CFRTP) tubes and profiles, produced at Re:Build’s Oribi Composites facility in Denver, Colorado. Nearly all composite tubes and profiles available today utilize thermoset resin matrices to support the fiber reinforcement or use non-continuous fiber reinforcements. These materials, while light and stiff, are typically lower in toughness and durability, and are not recyclable. Re:Build’s newly developed production technology offers several key benefits for users including improved impact resistance, vibration dampening, corrosion resistance, high and low temperature resistance, durability, and recyclability. Ideal applications for these components include sporting goods shafts, aerospace and automotive tubes and tie rods, medical components, and robotic frames and arms.
NY-BEST Fall Energy Storage Technology & Innovation Conference 2023

NY-BEST Fall Energy Storage Technology & Innovation Conference 2023–NY-BEST is hosting our Annual Fall Energy Storage Technology and Innovation Conference on Wednesday, October 18th, 2023, at the Doubletree by Hilton in Binghamton, NY.