Designing and Building Drones at Scale

Overview

One Partner, From First Concept to High-Volume Production

Re:Build helps companies develop drones and scale production on a single integrated platform, combining engineering, power systems, fabrication, assembly, supply chain, and manufacturing scale-up.

From prototype to high-volume production, we help manufacturers cut development risk, strengthen domestic supply chains, and move faster.

Tailored to Your Program

Re:Build supports drone programs at every stage, from UAV design and battery systems to production automation and manufacturing scale-up. Customers can engage individual capabilities or leverage our integrated platform for end-to-end development and production.

Design & Engineering

Design & Engineering

From early concept through production-ready platforms, we engineer UAV systems built for performance, scalability, and mission success, designed from the start for efficient, cost-effective manufacturing.

Battery Pack Design
& Development

Battery Pack Design
& Development

Our drone battery systems are engineered for endurance, reliability, safety, and mission-specific performance. Our expertise includes battery architecture, thermal management, testing, validation, and manufacturing integration to support demanding UAV applications at scale.

Batch Production

Batch Production

We support low-to-mid volume batch production for drone systems and critical subsystems with the flexibility, quality control, and speed required for fast-moving programs. Whether supporting prototype validation, qualification builds, or early deployment phases, we implement repeatable manufacturing processes, rigorous testing standards, and dependable supply chain execution to ensure consistent output and accelerated timelines.

Fabrication

Fabrication

From composite airframes and machined components to precision metal fabrication, Re:Build manufactures critical UAV structures and hardware for both prototype and production programs. Our advanced manufacturing capabilities, quality systems, and production expertise ensure consistent performance, traceability, and scalability as programs grow.

Wire Harness Design & Manufacturing

Wire Harness Design & Manufacturing

We provide wire harness design and manufacturing capabilities for drone and UAS applications, delivering advanced electrical architecture, signal routing, and high-density interconnect solutions optimized for reliability and demanding environments. Our manufacturing combines certified expertise, advanced wire processing technologies, and quality systems to deliver production-ready assemblies.

Assembly & Integration

Assembly & Integration

We assemble and integrate complete UAV systems, subsystems, battery packs, and electronics with rigorous testing and validation processes built into every stage. By combining manufacturing discipline with engineering expertise, we help customers achieve reliable, repeatable production while maintaining the quality standards required for mission-critical deployments.

Manufacturing Scale-Up

Manufacturing Scale-Up

We help organizations transition from prototype and low-rate builds into full-scale manufacturing through optimized workflows, automation strategies, supplier development, and production ramp planning. This enables customers to scale efficiently while maintaining quality, reliability, and speed-to-market for mission-critical UAV programs.

Launch System Development

Launch System Development

We design and build integrated launch systems that support the rapid, reliable deployment of UAV platforms in demanding environments. Our capabilities span containerized and skid-mounted launchers engineered for durability, repeatability, and mission readiness, with the compute and connectivity operators need to manage deployments and move data from the field. We integrate automation, controls, and safety interlocks into scalable infrastructure adaptable across UAV platforms and deployment scenarios.

Design & Engineering

From early concept through production-ready platforms, we engineer UAV systems built for performance, scalability, and mission success, designed from the start for efficient, cost-effective manufacturing.

Battery Pack Design & Development

Our drone battery systems are engineered for endurance, reliability, safety, and mission-specific performance. Our expertise includes battery architecture, thermal management, testing, validation, and manufacturing integration to support demanding UAV applications at scale.

Batch Production

We support low-to-mid volume batch production for drone systems and critical subsystems with the flexibility, quality control, and speed required for fast-moving programs. Whether supporting prototype validation, qualification builds, or early deployment phases, we implement repeatable manufacturing processes, rigorous testing standards, and dependable supply chain execution to ensure consistent output and accelerated timelines.

Fabrication

From composite airframes and machined components to precision metal fabrication, Re:Build manufactures critical UAV structures and hardware for both prototype and production programs. Our advanced manufacturing capabilities, quality systems, and production expertise ensure consistent performance, traceability, and scalability as programs grow.

Wire Harness Design & Manufacturing

We provide wire harness design and manufacturing capabilities for drone and UAS applications, delivering advanced electrical architecture, signal routing, and high-density interconnect solutions optimized for reliability and demanding environments. Our manufacturing combines certified expertise, advanced wire processing technologies, and quality systems to deliver production-ready assemblies.

Assembly & Integration

We assemble and integrate complete UAV systems, subsystems, battery packs, and electronics with rigorous testing and validation processes built into every stage. By combining manufacturing discipline with engineering expertise, we help customers achieve reliable, repeatable production while maintaining the quality standards required for mission-critical deployments.

Manufacturing Scale-up

We help organizations transition from prototype and low-rate builds into full-scale manufacturing through optimized workflows, automation strategies, supplier development, and production ramp planning. This enables customers to scale efficiently while maintaining quality, reliability, and speed-to-market for mission-critical UAV programs.

Launch System Development

We design and build integrated launch systems that support the rapid, reliable deployment of UAV platforms in demanding environments. Our capabilities span containerized and skid-mounted launchers engineered for durability, repeatability, and mission readiness, with the compute and connectivity operators need to manage deployments and move data from the field. We integrate automation, controls, and safety interlocks into scalable infrastructure adaptable across UAV platforms and deployment scenarios.

Why Re:Build

Built for Production, Not Just Prototypes

Many drone programs can build prototypes. Far fewer can manufacture at scale. Re:Build helps bridge that gap by combining product development expertise with manufacturing, automation, and operational excellence that support reliable production growth.

Build Your Next UAV Platform With Re:Build

AS9100

Certified

ISO 9001

Certified

CMMC

Level 2 Certified

ITAR

Compliant

NIST 800-171

Compliant

NDAA

Compliant

Case Study

XRAE-1 Foundation

UNMANNED AERIAL VEHICLE DEVELOPMENT

The XRAE-1 Foundation demonstrates Re:Build Manufacturing’s ability to rapidly develop complex UAV systems without compromising engineering rigor or production readiness. In just four months, Re:Build designed, prototyped, tested, and flight-validated a large flying-wing UAV. The program proved that accelerated UAV development is possible through vertically integrated design, rapid iteration, and domestic manufacturing capabilities that support both prototype and high-volume production. This showcases how a drone production company can unify drone development, UAV manufacturing, and drone manufacturing to meet defense-grade timelines.

Re:Build Battery Solutions' Store

Drone Batteries, In Stock

Standard battery packs engineered for demanding drone platforms, ready to ship. Get the same power systems behind our end-to-end programs, available now for your build.

Frequently Asked Questions

What UAV development services does Re:Build Manufacturing provide?

Re:Build Manufacturing provides end-to-end UAV development services, including drone design and engineering, battery development, prototyping, fabrication, assembly, testing, low-rate initial production, and full manufacturing scale-up. Our teams support commercial, aerospace, and defense customers with integrated solutions designed to accelerate development timelines and improve manufacturability, leveraging our expertise in drone manufacturing, uav manufacturing, and drone production.

Yes. Re:Build supports the complete UAV product lifecycle, from early-stage concept development and rapid prototyping to low-volume production and full-scale manufacturing. Our vertically integrated capabilities allow customers to transition seamlessly from development into scalable production with consistent quality and operational efficiency. As a drone production company, we align drone development with proven drone manufacturing methods used by defense drone manufacturers.

Re:Build Manufacturing supports aerospace and defense programs through facilities and operations that maintain industry-leading quality and compliance standards, including AS9100-certified quality systems and ITAR-compliant manufacturing environments. Our teams are experienced in handling complex, regulated programs requiring strict process control and supply chain security, aligning with expectations of defense drone manufacturers and rigorous uav manufacturing requirements.

Re:Build supports a wide range of UAV and unmanned systems, including fixed-wing drones, multirotor platforms, hybrid VTOL systems, autonomous aerial vehicles, and mission-specific payload integrations. Our engineering and manufacturing teams tailor solutions to meet commercial, industrial, aerospace, and defense application requirements, ensuring a smooth path from drone development to drone production and long-term drone manufacturing support.

Yes. Re:Build develops custom UAV battery systems engineered for performance, safety, endurance, and mission-specific operational demands. Our capabilities include battery architecture, battery management system (BMS) development and integration, pack design, thermal management, testing, and scalable manufacturing support for advanced unmanned systems. These solutions are configured for efficient integration within uav manufacturing and drone manufacturing environments.

Yes. Re:Build supports secure and compliant UAV manufacturing programs designed to align with NDAA requirements and domestic sourcing strategies. We work with customers to develop resilient U.S.-based manufacturing and supply chain solutions for critical aerospace and defense applications, consistent with the needs of defense drone manufacturers and a modern drone production company.

Absolutely. Re:Build specializes in helping companies transition from prototype and low-rate production into scalable manufacturing operations. Our teams support production ramp planning, process optimization, supply chain development, automation strategy, quality systems implementation, and operational scaling to help drone programs grow efficiently and reliably. We connect drone development to robust drone production, applying best-in-class drone manufacturing practices proven across uav manufacturing and defense-grade environments.

Contact Us

Discuss Your UAV Design or Manufacturing Needs

Partner with Re:Build to prototype, integrate, deploy, and manufacture mission-critical systems.