Re;Build employees discussing a production job
Systems Production

Manufacturing Locally, Scaling Globally

Growth Starts with Us

We look beyond just the design of a product and consider its production as well. This full-circle view helps us streamline the manufacturing process and allows us to make informed decisions on the product design as we work toward production. Working to efficiently and effectively build products results in well-designed and built goods that are cost effective and highly functional.

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Creating Manufacturing Systems to Make Any Product

Our diverse teams of engineers provide holistic integration services for a wide variety of products and industrial processes and manufacturing industries. We are experienced in providing requirements definition, functional specifications, system architecture design and prototyping, risk analysis and management, implementation, testing, documentation, and training. We are accredited in numerous technologies from sensing and vision systems to control systems design and deployment to equipment certifications. We provide comprehensive program management to tie subsystems together into a well-synchronized system.

We can optimize or redesign subsystems to evolve your product portfolio and meet changing market needs, integrate new systems, or custom individual equipment, into your existing industrial processes. Re:Build provides effective supply chain management and global reach to source the best components needed, meeting stringent system demands and delivering robust solutions. Our experienced teams of engineers and skilled tradespeople can help navigate the most complex and challenging issues and deliver integrated systems both elegant and cost-effective.

New & Existing Hardware & Software

We have the expertise to develop software on your existing custom-embedded hardware, non-existent custom embedded hardware, off-the-shelf hardware. It’s another example of how we align our work to your needs, rather than providing a rigid solution.

Multi-Site Program Management

We take complex subsystems and integrate them into a complete finished product. In many ways, our engineers become an extension of your team, embracing a design and ensuring we can build consistency and quality. And the biggest difference? This all happens domestically.

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A Revolutionary Manufacturing Model

Keeping Up with Procurement at Every Step of the Process

We’ve vetted supply chain partners across the U.S. with your best interest in mind, including quality, speed, and accuracy. Our standards are high, and we only work with partners who meet or exceed them, which means we can provide a wide range of solutions for the best end product.

Advanced Sourcing & Procurement

Part of our production process is size-appropriate sourcing. Our disciplined procurement process complies with strict FDA and ISO standards, ensuring the long-term quality of your product. Trust our teams to manage the procurement of various processes, including injection moulding, thermoforming, extrusion, multiple casting methods, machining, forming, and material finishing.

Diverse Materials & Processes

When applied the right way, there’s magic and margin in materials. Our teams embrace an incredible wide range of material capabilities, tailoring product design to budget, scope, volumes, and product requirements. We find great satisfaction in taking a product and rethinking how it’s made and what it’s made from—to completely transform its manufacturing and market viability.

Approved Supplier Management

Our Re:Build teams – along with our extended team of suppliers and service providers – lead with one goal: meeting yours. We manage procurement of various processes including injection molding, thermoforming, extrusion, multiple casting methods, machining, forming and material finishing—and make sure every supplier complies with your requirements and delivery methods. With both in-house prototyping and partnerships with production suppliers, we streamline every step in the process.

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rbm services production

Designed for Production

Our Re:Build teams – along with our extended team of suppliers and service providers – lead with one goal: meeting yours. We manage procurement of various processes including injection molding, thermoforming, extrusion, multiple casting methods, machining, forming and material finishing—and make sure every supplier complies with your requirements and delivery methods. With both in-house prototyping and partnerships with production suppliers, we streamline every step in the process.

Line Planning & Development

Our goal is simple: finding the best processes to manufacture your products. We work closely with you to understand your quality and production goals, then we develop a functional specification and conceptual design based on our assessment and your feedback, customized for your unique product.

Process Verification, Validation & Continuous Improvement

How do we know a process is working? Because we test it and challenge its quality. To ensure all parts of the process are sound, durable, and high quality, we can plan for verification and validation—and we have capabilities to do the formal testing and validation of it in-house.

Quick Turn Analysis of Manufacturability

Our supplier list is deep and diverse, meaning we can easily get estimates based on cost or past experience. With an established track record, we only bring in the right partner if it’s the right move for your production.

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Sophisticated Systems for Better Results

It wouldn’t be a full process if we didn’t specialize in assembly and distribution. From design, through development, to full-scale production, our process is centered around our robust Quality Management System (QMS). We ensure safety, reliability, and ease of use of every assembly with our focus and drive for quality outcomes. Our system is adaptable, allowing us to execute for full commercialization or design transfer.

Precision Assembly & Kitting

Re:Build can handle components, sub-assemblies, kitting, or fully finished devices—shipped directly to you or your customers. Together, we work to reduce risk and maximize wellbeing for the assembly team, at the same time improving speed to market.

Lot Traceability

We maintain full lot and serial control traceability, enabling timely and targeted action in the event any issues arise, including inbound and outbound freight, warehousing, outside processing, design, quality, and regulatory factors. In the end, this gives you what you really need to run your business—a detailed total cost, along with peace of mind.

Direct-Ship to Build Truckload

We can help you strategize everything about the shipping of your products. Together, we’ll exhaust the possibilities, navigating today’s changing landscape to stay one step ahead.

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Easily Applied, Accurately Reviewed

We design quality into our products and systems. It says so right in Re:Build principle #15. We set up processes and training to be repeatable and standardized, allowing us to trace our products. At every step – design, development, and full-scale production – our process is centered around our robust Quality Management System (QMS). Our system is adaptable, allowing us to execute for full commercialization or design transfer.

- ISO 13485:2016 Certified - FDA Registered - FDA 21 CFR 820 Quality System Regulations - Regulatory Planning and Assessment - IEC 606061-1 and 61010 Electrical Standards - Regular Audits with UL and SGS

Certifications and accreditations are site specific.

Verification, Validation & Product Development Testing

We take products straight to the user and observe—so we can identify the previously unforeseen. By spotting potential harms very early in the process, our teams design out problems that would have been potential risks or reworks.

Certifications

We’re as certified as we are capable. It’s how we’re able to meet and exceed the standards of medical, aerospace, and other highly regulated industries.

Regular Audits

Our goal is consistent, regulated quality, and we rely on third parties to ensure we meet or exceed the most rigorous standards. That’s why we invite in UL and SGS to conduct regular audits on a regular basis.

Engineer wearing protective helmet and mask while welding a product
Engineer working on an automated piece of equipment
Manufacturing floor from bird's eye view
Production engineer working in an American manufacturing facility
Organized manufacturing cell
Engineers working on automated piece of equipment together
Engineer working on a specific electric piece of a product
Project Highlight

Nara Bassinet

Nara was created from the ground up as a new, innovative hospital bassinet. It was designed to bring mothers close to their newborns when it matters most and provide caregivers with a beautifully designed, safe, ergonomic care solution.

  • Reimagined the bassinet for labor & delivery - previous devices were around for decades and essentially glorified storage cabinets on wheels
  • Introduced a premium clinical care product, putting the infant’s treatment on the same level as adult patients (design, materials, process)
  • Designed around the idea of safety and connection with an elegant design, innovative secure basket - locked to bassinet, height adjustment for mom’s bedside access and standing clinician assessment, quiet and highly mobile
Nara project as featured project

Ready to Partner?

Let’s talk about the challenges you’re up against, and how Re:Build can help.