Member Company Feature
Re:Build’s newest and fastest-growing facility, a 175,000 square foot manufacturing site, brings together multiple high-value capabilities under one roof. Located outside of Pittsburgh, Re:Build New Kensington has quickly become a key player supporting Re:Build Manufacturing’s target markets.
Our facility specializes in precision machining, welding, assembly services, and battery pack production, a combination that enables it to handle everything from individual components to fully integrated systems. With our recent achievement of the AS9100 certification, Re:Build New Kensington became the third Re:Build location to be formally recognized for meeting the highest quality standards in the aerospace and defense industries, opening the door to more complex, high-stakes programs.
Precision Machining
Re:Build New Kensington is equipped with a range of CNC machines capable of producing components with tight tolerances in both small and large volumes. These parts support critical systems and structural assemblies for a wide variety of platforms. Our in-house expertise in machining complex geometries and high-performance alloys enables us to deliver consistent, repeatable results at speed for demanding applications
Welding
From structural frames to bracketry and enclosures, welding is a core strength at Re:Build New Kensington. Our team is experienced in high-precision welding, ensuring the production of strong, durable, and reliable components for various applications. We are skilled in various welding techniques, including Tungsten Inert Gas (TIG) and Metal Inert Gas (MIG), to accommodate different materials and product requirements. With a focus on quality and structural integrity, our welding expertise supports everything from small-scale assemblies to large structural fabrications.
Assembly Services
From simple subassemblies to complex, multi-component systems, our assembly services streamline production and reduce lead times. We build each product to exact specifications, backed by strict quality control and efficient workflows. Our assemblies are delivered ready to integrate directly into customer operations.
Battery Pack Production
In addition to our core mechanical capabilities, we also support the design, development, and scalable production of custom battery modules and packs. Our dedicated high-mix, mid-volume manufacturing line enables production for a wide range of aerospace and defense applications, including systems that demand lightweight, high-density power solutions.
Beyond production, our facility features a flexible prototyping and development environment, ideal for customers who need to iterate, test, and validate new designs rapidly. Our team brings deep expertise in advanced manufacturing, allowing us to engineer and deliver precision-built battery solutions with speed and repeatability. This combination of agility and scale enables customers to accelerate their time to market while maintaining the performance, traceability, and reliability required for mission-critical systems.
Re:Build New Kensington isn’t just another manufacturing location; it’s a flexible, high-capacity operation built to serve customers who expect both technical excellence and delivery performance. With our AS9100 certification now in place, we’re positioned to support a growing number of programs across our target markets and serve as a scalable manufacturing partner to our customers.
Victor Mroczkowski
EVP Operations, Re:Build New Kensington
victor.mroczkowski@rebuildmanufacturing.com